500A
800A
500A Panel Source to Line Drain Current Carrying Capacity Test
目的：验证 POWERFIT 500A 接插件在额定电流条件下的载流能力及温升性能，确认产品在持续通电运行状态下的温度表现是否满足相关标准及技术要求。
To verify the current carrying capacity and temperature rise performance of POWERFIT 500A connectors under rated current conditions, and confirm that the product temperature performance meets relevant standards and technical requirements during continuous operation.
范围：本测试针对 POWERFIT 500A 电缆组件及连接器进行载流及温升测试，包括进电座子、出电插头、电缆连接部位及绝缘部件的温度监测。
This test covers the current carrying capacity and temperature rise evaluation of POWERFIT 500A cable assembly and connectors, including temperature monitoring at terminals, conductors, cable connection points, and insulation components.
在规定测试条件下，产品以 500–515A 电流持续运行 3 小时，测试各关键点温升，并确认结果符合 IEC EN61984:2009 / BS EN 61984-2009《连接器 安全要求和试验》。
Under specified test conditions, the product was energized at 500–515A for 3 hours. Temperature rise at critical points was measured and verified to comply with the allowable limits specified in IEC EN61984:2009 / BS EN 61984-2009.
| 序号 / No. | 产品编号 / Product Part Number | 配置 / Configuration |
|---|---|---|
| 1 | PFPS-2BK-T5 | POWERFIT 500A 板上出电座子，配 150 mm² 电缆 POWERFIT 500A Panel Drain Connector assembled with 150mm² cable |
| 2 | PFLD-2BK-S150M40A | POWERFIT 500A 线上进电插头，配 150 mm² 电缆 POWERFIT 500A Line Source Connector assembled with 150mm² cable |
| 设备名称 / Instrument | 校准日期 / Calibration Date |
|---|---|
| 大电流发生器 / Strong Current Generator | 2026.7.28 |
| 多路温度测试仪 / Multi-channel Temperature Tester | 2026.7.12 |
| 钳形万用表 / Clamp-on Multimeter | 2026.7.12 |
| 测试参数 / Parameter | 测试条件 / Condition |
|---|---|
| 环境温度 / Ambient Temperature | 25.0 °C |
| 试验电流 / Test Current | 503 A |
| 试验电压 / Test Voltage | 0.313 V |
| 试验频率 / Test Frequency | 50 Hz |
| 试验持续时间 / Test Run Duration | 3 hours |
| 准则 / Criterion | 结果 / Result | 判定 / Assessment |
|---|---|---|
| 最大允许温度 / Maximum Allowable Temperature | 125 °C | — |
| 导体接触点最高纪录温升（高于环境温度）/ Maximum Recorded Temperature Rise of Contacts | 66.8 °C | 通过 PASS |
| 外壳最高记录温升（高于环境温度）/ Maximum Recorded Temperature Rise of Outer Casing | 39.0 °C | 通过 PASS |
| 温升在 IEC EN 61984-2009 / BS EN 61984-2009 允许范围内。 Temperature rise within IEC EN 61984-2009 / BS EN 61984-2009 allowable limits. | 通过 PASS | |
| 序号 / No. | 测量点 / Measurement Point | 环境温度 (°C) / Ambient (Ta) | 实测值 (°C) / Measured (T) | 相对温升 / Rise (ΔT) | 测试电流 (A) / Load (A) |
|---|---|---|---|---|---|
| 1 | 出电座子接线片连接处 / Panel Source – Lug Connection Point | 25.0 | 80.0 | 55.0 | 503 |
| 2 | 出电座子导体 / Panel Source Conductor | 25.0 | 90.9 | 65.9 | 503 |
| 3 | 出电座子外壳 / Panel Source Outer Casing | 25.0 | 61.4 | 36.4 | 503 |
| 4 | 进电插头外壳 / Panel Drain Outer Casing | 25.0 | 64.0 | 36.4 | 503 |
| 5 | 进电插头导体 / Line Drain Conductor | 25.0 | 91.8 | 66.8 | 503 |
| 6 | 进电线缆芯 / Line Drain Cable Core | 25.0 | 90.0 | 65.0 | 503 |
| 7 | 电缆护套 / Cable Jacket | 25.0 | 75.0 | 50.0 | 503 |
* 相对温升 = 实测值 − 环境温度 / Rise = Measured − Ambient
800A Panel Source to Line Drain Current Carrying Capacity Test
目的：验证 POWERFIT 800A 接插件在额定电流条件下的载流能力及温升性能，确认产品在持续通电运行状态下的温度表现是否满足相关标准及技术要求。
To verify the current carrying capacity and temperature rise performance of POWERFIT 800A connectors under rated current conditions, and confirm that the product temperature performance meets relevant standards and technical requirements during continuous operation.
范围：本测试针对 POWERFIT 800A 电缆组件及连接器进行载流及温升测试，包括进电座子、出电插头、电缆连接部位及绝缘部件的温度监测。
This test covers the current carrying capacity and temperature rise evaluation of POWERFIT 800A cable assembly and connectors, including temperature monitoring at terminals, conductors, cable connection points, and insulation components.
在规定测试条件下，产品以 800–815A 电流持续运行 3 小时，测试各关键点温升，并确认结果符合 IEC EN61984:2009 / BS EN 61984-2009《连接器 安全要求和试验》。
Under specified test conditions, the product was energized at 800–815A for 3 hours. Temperature rise at critical points was measured and verified to comply with the allowable limits specified in IEC EN61984:2009 / BS EN 61984-2009.
| 序号 / No. | 产品编号 / Product Part Number | 配置 / Configuration |
|---|---|---|
| 1 | PFPD-2BK-T8 | POWERFIT 800A 板上进电座子，配 400 mm² 电缆 POWERFIT 800A Panel Drain Connector assembled with 400mm² cable |
| 2 | PFLS-2BK-C300-C400-M40/50 | POWERFIT 800A 线上出电插头，配 400 mm² 电缆 POWERFIT 800A Line Source Connector assembled with 400mm² cable |
| 设备名称 / Instrument | 校准日期 / Calibration Date |
|---|---|
| 大电流发生器 / Strong Current Generator | 2026.7.28 |
| 多路温度测试仪 / Multi-channel Temperature Tester | 2026.7.12 |
| 钳形万用表 / Clamp-on Multimeter | 2026.7.12 |
| 测试参数 / Parameter | 测试条件 / Condition |
|---|---|
| 环境温度 / Ambient Temperature | 27 °C |
| 试验电流 / Test Current | 807 A |
| 试验电压 / Test Voltage | 0.379 V |
| 试验频率 / Test Frequency | 50 Hz |
| 试验持续时间 / Test Run Duration | 3 hours |
| 准则 / Criterion | 结果 / Result | 判定 / Assessment |
|---|---|---|
| 最大允许温度 / Maximum Allowable Temperature | 125 °C | — |
| 导体接触点最高记录温升（高于环境温度）/ Maximum Recorded Temperature Rise of Contacts | 41.1 °C | 通过 PASS |
| 绝缘头最高记录温升（高于环境温度）/ Maximum Recorded Temperature Rise of Insulating Head | 43.3 °C | 通过 PASS |
| 外壳最高记录温升（高于环境温度）/ Maximum Recorded Temperature Rise of Outer Casing | 22.0 °C | 通过 PASS |
| 温升在 IEC EN61984:2009 / BS EN 61984-2009 允许范围内。 Temperature rise within IEC EN61984:2009 / BS EN 61984-2009 allowable limits. | 通过 PASS | |
| 序号 / No. | 测量点 / Measurement Point | 环境温度 (°C) / Ambient (Ta) | 实测值 (°C) / Measured (T) | 相对温升 / Rise (ΔT) | 测试电流 (A) / Load (A) |
|---|---|---|---|---|---|
| 1 | 出电座子接线片连接处 / Panel Source – Lug Connection Point | 27.0 | 61.0 | 34.0 | 807 |
| 2 | 出电座子导体 / Panel Source Conductor | 27.0 | 60.5 | 33.6 | 807 |
| 3 | 出电座子外壳 / Panel Source Outer Casing | 27.0 | 48.8 | 21.8 | 807 |
| 4 | 出电座子绝缘头 / Panel Source Insulating Head | 27.0 | 70.2 | 43.2 | 807 |
| 5 | 进电插头外壳 / Line Drain Outer Casing | 27.0 | 49.0 | 22.0 | 807 |
| 6 | 进电插头绝缘头 / Line Drain Insulating Head | 27.0 | 70.3 | 43.3 | 807 |
| 7 | 进电插头导体 / Line Drain Conductor | 27.0 | 68.1 | 41.1 | 807 |
| 8 | 进电线缆芯 / Line Drain Cable Core | 27.0 | 66.7 | 39.7 | 807 |
| 9 | 电缆护套 / Cable Jacket | 27.0 | 60.8 | 33.8 | 807 |
* 相对温升 = 实测值 − 环境温度 / Rise = Measured − Ambient
